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Whats the Difference between a Mitutoyo Digital Micrometer and a Standard Dial Micrometer?

It’s not really a secret that Mitutoyo is one of the world’s top manufacturers of precision measuring instruments. It also doesn’t go without notice that there are lots of models on the market with different feature sets and price points. Among these options, you might be wondering what the difference is between a Mitutoyo digital micrometer and a standard dial micrometer. What’s the difference between a Mitutoyo Digital Micrometer and a Standard Dial Micrometer? Both have the same precision, accuracy, and measurement functions.  The key distinction is in how you read your measurement.  

Mitutoyo digital micrometers and standard dial micrometers are made for the most part to the same international standards. The length measurement precision is 1,000th of a millimeter for both types of micrometers (0.001 mm). Therefore, it is a good idea to ensure that accuracy does not decrease as measuring the length becomes finer.

Mitutoyo's digital micrometers are a new type of micrometer in the market. They're meant to be a replacement for analog or dial-type micrometers, so let's take a look at what makes them different. Mitutoyo digital micrometers use an LCD display to show readings while dial micrometers use a dial to display measurements. Both types of micrometers share many of the same features, such as precision and durability.

Difference between a Mitutoyo Digital Micrometer and a Standard Dial Micrometer

What makes a  Mitutoyo Products online different from a standard dial micrometer? What are the differences and why would I want to invest in one? Let’s take a closer look at what digital micrometers are available and their advantages.

 Advantages of the Mitutoyo Digital Micrometer 

A digital micrometer has a display in either inches or millimeters. Some models can also be switched to inches or decimal fractions of an inch, which makes it easier to read measurements that are metric. The digital tester is more expensive than the dial version because it requires electronic components, but many machinists find that it's worth the investment because it's so easy to use. It can be used to take accurate measurements, then stored for later reference or transferred to a computer for storage and analysis.

Advantages of the Mitutoyo Standard Dial Micrometer

A standard dial micrometer is another type of Measuring Instrument that is used to measure objects. However, it differs from the digital micrometer in several ways. A standard dial micrometer relies on a mechanical system to obtain its measurements instead of an electrical system like the digital one does. It also has a larger display than a digital one and can only measure the size of objects in the metric system rather than imperial measurements like inches.

1. It Can Measure Small Diameters

With a digital micrometer, you're measuring the outside diameter, or bore, of an object. You're not measuring between grooves or over edges. So you can get an accurate measurement on something small — as small as 4mm. A standard dial micrometer, on the other hand, tends to be less precise when measuring very small diameters.

2. It's Reliable

It doesn't lose its calibration with regular use because it doesn't have any gears that can wear out. And it's much more accurate than a standard dial-style micrometer, particularly at smaller diameters where dial-style gauges tend to lose accuracy. This can save you time and money since there's no need to repeatedly check your gauge for accuracy if you're using a digital micrometer regularly.

3. Tolerance Accuracy

Mitutoyo Standard dial and digital micrometers are designed to measure the distance between two points with a high degree of accuracy. The tolerance of measurement can be affected by a number of factors including wear and tear on the tool, operator error, and temperature. In order to ensure proper tolerances are being met in manufacturing processes, both dial and digital micrometers must be properly maintained and recalibrated when necessary.

4. Digital Vs. Analog

Both Mitutoyo and Starrett offer digital and analog versions of their micrometers. As you might have guessed, a digital micrometer is an electronic version of the classic analog model. It uses an LCD screen and a small LCD display to give you readings in both inches and millimeters. Whereas, the analog micrometer has a dial that you read to get your measurements. The reading on an analog model is only approximate but can be surprisingly accurate for certain applications.

The standard version of both brands of micrometers is their analog models. These are great for general use because they are easier to read, especially when placed in hard-to-see locations. For example, if you adjust a tiny screw or anything else that’s close to your face, it can be difficult to read the small numbers on the digital model right next to your eye. Analog models are also much cheaper than their digital counterparts, which makes them more accessible to those who need their product only occasionally. Although there are differences between a Mitutoyo digital micrometer and a standard dial micrometer, when it comes down to it these two instruments serve the same basic function—they help you measure things. Whether you are measuring very small things or large things doesn’t really matter because the resultant measurements from either instrument should be accurate as long as your tool is in good working order. In the world of precision measurement, accuracy trumps all other metrics.